October 3, 2025


Legal Showdown: The High Stakes of Exactech and Bard PowerPort Lawsuits

The world of medical devices is facing unprecedented scrutiny as high-profile cases like those of Exactech and Bard PowerPort unveil the risks and failures associated with these life-altering technologies. At the heart of the storm are patients who believed in the safety and efficacy of their medical devices—trust that was shattered by defects leading to severe medical complications.

Exactech's Optetrak knee and ankle systems, and the Bard PowerPort catheters, have spotlighted the perils of compromised manufacturing processes and design flaws. These issues have not only caused physical harm but also opened the floodgates to complex legal battles involving product liability law. This law holds manufacturers accountable for defects ranging from poor manufacturing practices to inadequate warnings about potential risks.

In the case of Exactech, faulty packaging led to the degradation of polyethylene components before they were even implanted, resulting in severe pain and device failure well before their expected lifespan. The subsequent recall affected nearly 150,000 devices, a crisis magnified by the company's decision to file for Chapter 11 bankruptcy in 2024, complicating the litigation process.

Meanwhile, Bard faces allegations that its PowerPort catheters, made from a mix of Chronoflex polyurethane and barium sulfate, are prone to breaking and causing severe internal injuries. These risks were allegedly known but not adequately communicated, leading to life-threatening conditions for patients.

The legal strategies in these cases reflect a deep dive into the heart of product liability. Plaintiffs argue that better, safer designs were possible and that companies failed in their duty to warn the medical community and patients about known defects. As these cases proceed through Multi-District Litigation (MDL), they test the legal frameworks designed to protect consumers from corporate negligence.

Bellwether trials in these MDLs are crucial, setting precedents for potentially thousands of similar cases. They help establish the strength of evidence, the potential for company liability, and the extent of damages companies might owe to those they've harmed. These initial trials can significantly influence settlement discussions and final outcomes, holding profound implications for patient compensation.

The unfolding legal battles against Exactech and Bard not only seek justice for those injured but also serve as a critical check on the medical device industry, highlighting the need for stringent quality controls and transparent operations. As the bellwether trials approach and bankruptcy proceedings continue, the outcomes of these cases will resonate far beyond the courtroom, potentially reshaping industry standards and corporate accountability.

For the thousands of affected patients, the resolution of these lawsuits will determine whether the trust placed in medical device manufacturers—entrusted with their very lives—was warranted or betrayed. The final judgments will either restore faith in medical advancements or expose systemic failures, setting a legal and ethical benchmark for the future.